Publications / CCC 2025 - Zadar, Croatia

HOW PRODUCTIVE IS 3D CONCRETE PRINTING? A SYSTEMATIC REVIEW.

Gerrit Placzek, Maike Dahlberg, Jan Thormählen and Patrick Schwerdtner
Pages 300-308 (CCC 2025 - Zadar, Croatia, ISBN 978-1-7643710-0-1, ISSN 2413-5844)
Abstract:

3D concrete printing (3DCP) is considered a promising technology to digitise and transform the construction industry. The seamless design-to-fabrication workflow, the elimination of labour-intensive formwork and the general robotisation of construction are expected to significantly increase productivity in line with new architectural design possibilities. This paper presents the results of a systematic literature review summarising the productivity of 3DCP compared to conventional formwork-based construction. The identified and reviewed studies were categorised according to criteria for different levels of productivity. This includes categorisation by component and building level, and whether theoretical and empirical data has been collected on 3DCP or conventional processes. The results indicate that most studies evaluate labour productivity primarily based on empirical data from actual 3DCP, but do not always fully compare these to conventional construction. So far, productivity analysis was conducted at the component level and extrapolated to the building level. 3DCP offers cost and time savings of up to 79?% and 88?%, respectively, though some studies report increases of up to 50?% in cost and 16?% in time, pointing to the importance of context-specific factors. Many studies indicate the potential, which, however, are difficult to compare due to different levels of consideration. To be able to fully compare the results of the studies, many factors have to be standardised, such as different system boundaries, the degree of technological maturity and the selected printing parameters.

Keywords: Additive Manufacturing, Construction Industry, Digital fabrication, Labour productivity, Robotic Construction.